P.Energy L 585 TF is a full automatic PV modules laminator.                                

P.Energy L 585 TF is a fully automatic photovoltaic module laminator.
It is designed for many applications like BIPV which need particular dimensions and cooling control. It is ideal for thin films, CIS, glass/glass module.
It permits to laminate in standard mode using standard cure EVA or fast mode using fast cure EVA.

P.Energy L 585 TF with load/ unload system (optional)

• Touch Screen Panel in order to program the lamination cycle in very friendly way
• 20 PID Controls guarantee 2°C of temperature variation in all the surface of aluminium plate (0.2°C is optional)
• Water Cooling Circuit and a connection for a fast cooling-down
• A Belt System permits the integration with the loading and unloading system (optional)

The modules laminated with P.Energy L585 TF pass the spec. IEC 61215 - IEC 61646 - IEC 61730 (exposure tests, thermal, humidity-freeze, mechanical load cycling , thistad mounting surface, hail impact and high voltage isolation).

1.     Heating System

    Type of heating: electrical
    Heat up and cool down rate:   ≥ 15 K/min
    Useable heating plate area approx. 4500 mm x 1300 mm   
    Number of heating zones: 20
    Temperature distribution on heating plate area during heat up: < ± 2 K
    Temperature distribution within steady state: < ± 2 K
    Temperature overflow ≤ +2 K
    Useable distance between heating plate area and upper chamber: = 30 mm
    Heating plate specification      Material: Aluminium
                                               Thickness ≥  20 mmŸ     
    Temperature range: ≤ 180° C  (200° C is optional)
    Temperature display

2.    Vacuum System

    Vacuum pump:                        ~ 280 m³/h (nosie reduceded)
                                                      Manufacturer: DVP (Italy)
    Ultimate value of vacuum:      < 0,5 mbar
    Controlled vacuum (0 to 1000 mbar) within lower chamber
    Controlled and programmable vacuum values (0 to 1000 mbar) within upper chamber  
    Ventilating of upper chamber has to be time and pressure controlled (applied preassure
      time:~0,5 - 2,5min)
    High definition/resolution vacuum gauge/display
    Easy maintenance and accession to pump

3.    Contol Unit

    Type: Siemens S7 or Omron CPM1 with manual control interface,German,Italian and English manual
    In case of breakdown emergency functions is provided manually
    Alert during operational fault (wrong temperature or pressure values as programmed)
    Control unit/console positioned on left hand side in front of heating plate
    Manual operation is possible
    Manual operation of each single valve
    External temperature display: actual temperature
    Pressure display integrated in control console
    Definition of pressure with switch and over time
    Control of heat up and cool down function over parameter temperature (not time)
    Automatic start of preselected working cycle with closing of upper chamber/shell

4.    General Instructions and Requirements

    Ÿ Maintenance friendly construction design
    Loading and unloading of laminator from both sides (left and right) is possible without any handicap, thus cylinders of upper chamber have to be positioned in right way
    DIN-connectors (standardized) for working medium (air, electricity, oil, water)
    Changable pins in the upper chamber for easy membrane changing
    Easy maintenance/removal of heating plates, clutches within vacuum chamber, fixed lead-through
    Wiring of thermocouples within vacuum chamber fixed
    No thermal bridges from frame to heating plates/vacuum chamber
    Working hour meter integrated
    Documentation in English language
    Water pipes to/from vacuum chamber is mounted stress relieved
    All free surfaces is not horizontal to avoid things to be laid up
    Noise reduction of housing

5.    Operational Safety

    Equipment/laminator is equipped with safety devices according to UVV.
    Legal compliance to all, especially to (89/392 EWG and EN 292) is proofed.
    CE-conformity compliance/mark is mounted on all separate parts of equipment.

6.   Availability

Total equipment availability:        ≥  99,5 %
Operating safety ≥ 5.000 h/year worked, thus up to 15.000 lamination processes per year performed over 5 years.

Warranty: 2 years 

For further informations and offers please contact us: sales@penergy.it